Quincy Air Compressor 5120 Parts Manual

Parts Manual & Exploded Diagrams

Model 5120 Series

Exploded Diagrams

Diagram Key:

  • Refer to item numbers on diagrams
  • Match numbers with parts list
  • Use Quincy part numbers when ordering
  • Diagrams show assembly relationships

Major Assembly Diagrams

  1. Compressor Pump Assembly: Complete breakdown of cylinder, piston, valves and connecting rods.
  2. Motor & Drive Assembly: Motor mounting, pulley system, belts and tensioning mechanism.
  3. Tank & Valve Assembly: Pressure tank, safety valves, pressure switches and gauges.
  4. Control Panel Assembly: Electrical controls, switches, regulators and instrumentation.
  5. Frame & Mounting Assembly: Structural components, wheels, handles and mounting hardware.
  6. Air System Assembly: Piping, filters, regulators and lubricators.
  7. Cooling System Assembly: Fan, shroud and cooling fin components.
Warning: Always disconnect power and relieve all pressure before disassembling any compressor components.

Parts List

Model Series 5120-XXX (Various configurations)
Compressor Type Reciprocating Piston, Two-Stage
Pump Model QT-5 Series
Maximum Pressure 175 PSI
CFM at 175 PSI 24.1 CFM
Horsepower 7.5 HP
Tank Size 80 Gallon ASME
Motor Type TEFC, 3-Phase or Single Phase
Voltage Options 230V/460V 3-Phase, 230V Single Phase
Dimensions (LxWxH) 72 x 38 x 75 inches
Weight 850 lbs
Sound Level 78 dBA

Warranty Information

  • Pump Warranty: 5 years limited warranty
  • Tank Warranty: Lifetime limited warranty
  • Parts Warranty: 1 year on replacement parts
  • Labor Warranty: 90 days on authorized repairs

For warranty service, contact Quincy Compressor at 1-800-861-3344 or visit QuincyCompressor.com

Specifications

QT-5 Pump Design

Quincy's patented two-stage design provides cooler operation, longer life, and superior efficiency with large diameter crankshaft and precision bearings.

Pressure Lubrication System

Full pressure lubrication ensures proper oil flow to all critical components including crankshaft, connecting rods, and bearings for maximum durability.

Intercooler & Aftercooler

Built-in intercooler between stages and aftercooler after final stage reduces moisture and increases efficiency by cooling air between compression stages.

Heavy-Duty Construction

Cast iron construction throughout with ductile iron crankshaft, aluminum alloy pistons, and stainless steel valves for industrial-grade reliability.

ASME Certified Tank

80-gallon ASME certified tank with corrosion protection and dual drain valves for maximum safety and durability in demanding environments.

Advanced Control System

Microprocessor-based control with automatic dual control, hour meter, and diagnostic capabilities for optimal performance monitoring.

Pump Component Breakdown

Cylinder Assembly

Cast iron cylinders with replaceable sleeves, includes valves and valve plates

Piston & Rod Assembly

Aluminum alloy pistons with piston rings and forged steel connecting rods

Crankshaft Assembly

Ductile iron crankshaft with precision bearings and counterweights

Valve System

Stainless steel reed valves with valve plates and springs

Lubrication System

Oil pump, filter, passages and pressure regulation components

Cooling System

Intercooler, aftercooler, fan and cooling fin assemblies

Maintenance Parts

Part Description Part Number Maintenance Interval
Air Filter Element Q-5120-FIL 500 hours or 6 months
Oil Filter Cartridge Q-5120-OIL 1000 hours or annually
Compressor Oil (Gallon) Q-5120-OIL1 Check weekly, change annually
Drive Belt Set Q-5120-BELT 2000 hours or as needed
Safety Valve Q-5120-SAFE Test monthly, replace every 2 years
Pressure Switch Q-5120-SWCH 5 years or as needed
Piston Ring Set Q-5120-RING 10,000 hours or as needed
Valve Plate Kit Q-5120-VALV 10,000 hours or as needed
Bearing Kit (Complete) Q-5120-BEAR 20,000 hours or as needed
Gasket Set (Complete) Q-5120-GASK During major overhaul

Common Replacement Kits

  • Overhaul Kit - Basic: Includes piston rings, gaskets, valves (Q-5120-OH1)
  • Overhaul Kit - Complete: Includes bearings, seals, all wear parts (Q-5120-OH2)
  • Maintenance Kit: Filters, oil, belts, basic consumables (Q-5120-MNT)
  • Valve Repair Kit: Complete valve assembly with plates (Q-5120-VRK)
  • Bearing Kit: All bearings and seals for pump (Q-5120-BRK)
  • Control Repair Kit: Pressure switch, gauges, unloader (Q-5120-CRK)

Ordering Information

Current Model Parts

5120-230V1

Single Phase 230V Version

Parts Diagram

5120-230V3

3-Phase 230V Version

Parts Diagram

5120-460V3

3-Phase 460V Version

Parts Diagram

5120-QSV

Quincy Silent Version

Parts Diagram

Related Models & Parts

QT-5 Pump Parts

Complete pump assembly parts

View Parts

5100 Series

5 HP Related Models

View Parts

5200 Series

10 HP Related Models

View Parts

Accessories

Dryers, Filters, Drains

View Parts
Ordering Instructions: Always provide complete model and serial numbers when ordering parts. For technical assistance, contact Quincy Technical Support at 1-800-861-3344 or visit QuincyCompressor.com/support

Parts Ordering Guidelines

  1. Locate your compressor's serial number plate (usually on tank or pump)
  2. Identify the exact model number (5120-XXX format)
  3. Reference the exploded diagram for correct part numbers
  4. Note any variations or modifications to your specific unit
  5. Contact authorized Quincy distributor for pricing and availability
  6. Keep records of all part replacements for warranty purposes