Installation Guide
Tools Needed:
- Adjustable wrench
- Level
- Screwdrivers (flat and Phillips)
- Pliers
- Tape measure
Step-by-Step Installation
- Choose Installation Location: Select a well-ventilated area on a solid, level floor away from flammable materials and moisture.
- Remove Shipping Materials: Remove all shipping bolts, straps, and packaging materials from the air compressor.
- Check Oil Level: For oil-lubricated models, check and fill the crankcase with the recommended compressor oil to the proper level.
- Connect Air Hose: Attach the air hose to the compressor's outlet using appropriate fittings. Ensure all connections are tight.
- Electrical Connection: Connect to a properly grounded 120V, 60Hz, AC only outlet with correct amperage rating. Use a dedicated circuit.
- Pressure Settings: Adjust the pressure regulator to the desired output pressure for your tools. Set cut-in and cut-out pressures.
- Test Run: Run the compressor through a complete cycle to check for leaks, proper pressure buildup, and automatic shutoff.
Specifications
| Model Series | SEARSAC-6G |
| Type | Portable Pancake Air Compressor |
| Color | Red / Black |
| Tank Capacity | 6 Gallon |
| Noise Level | 78 dB |
| Control Type | Manual Pressure Regulator with Gauge |
| Motor Type | Oil-Free Pump |
| Max Pressure | 150 PSI |
| CFM at 90 PSI | 2.6 SCFM |
| Power Requirements | 120V, 60Hz, 15A |
| Dimensions (HxWxD) | 18 x 19 x 18 inches |
| Weight | 52 lbs |
| Horsepower | 1.0 HP |
Warranty Information
- Full Warranty: 1 year parts and labor
- Tank Warranty: 5 years on ASME certified tank
- Motor Warranty: 2 years on compressor motor
- Additional Coverage: Optional extended warranty available
For warranty service, contact Sears Customer Service at 1-800-349-4358 or visit SearsPartsDirect.com
Key Features
Oil-Free Pump
Maintenance-free oil-free pump design eliminates the need for regular oil changes and reduces maintenance requirements while providing reliable performance.
ASME Certified Tank
6-gallon ASME certified air tank provides ample air storage for continuous tool operation with enhanced safety and durability standards.
Pancake Design
Low-profile pancake design offers stability and portability, making it easy to transport to job sites while taking up minimal storage space.
Dual Quick-Connect Couplers
Two quick-connect couplers allow simultaneous operation of two air tools or accessories without the need for additional manifolds or splitters.
Thermal Overload Protection
Built-in thermal overload protection automatically shuts off the motor if it overheats, preventing damage and extending motor life.
Easy Draining System
Conveniently located drain valve makes it easy to remove moisture from the tank after each use, preventing rust and corrosion.
Compatible Tools & Applications
Nail Guns
Ideal for framing, finish, and brad nailers for construction and woodworking projects
Air Ratchets
Perfect for automotive repair and mechanical work requiring torque and speed
Spray Guns
Suitable for small painting projects, touch-ups, and detail work
Impact Wrenches
Handles lug nuts, bolts, and other high-torque automotive applications
Air Blowers
Great for cleaning workshops, drying surfaces, and inflating items
Staple Guns
Perfect for upholstery, insulation, and light construction tasks
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Compressor won't start | Power issue, pressure switch fault, thermal overload tripped | Check power supply, reset thermal overload, check pressure switch |
| Low pressure output | Air leak, worn piston rings, clogged air filter | Check for leaks, clean/replace air filter, inspect piston assembly |
| Excessive noise/vibration | Loose components, worn motor bearings, unbalanced flywheel | Tighten all bolts and fittings, check motor bearings, inspect flywheel |
| Air tank leaking | Corroded tank, faulty drain valve, cracked weld | Inspect tank for corrosion, replace drain valve, check welds |
| Motor overheats | Dirty cooling fins, low voltage, excessive cycling | Clean cooling fins, check voltage supply, allow proper cool-down |
| Won't reach cut-out pressure | Worn check valve, leaking gaskets, faulty pressure switch | Replace check valve, inspect gaskets, test pressure switch |
Maintenance Schedule
- Daily: Drain moisture from tank, check for leaks
- Weekly: Inspect air filter, check hose connections
- Monthly: Check belt tension (if applicable), inspect safety valve
- Quarterly: Clean cooling fins, check motor brushes
- Annually: Replace air filter, inspect tank for corrosion
- As Needed: Replace worn parts, check pressure settings
Manual Downloads
Current Model Manuals
SEARSAC-6G
6 Gallon Pancake Compressor
SEARSAC-8G
8 Gallon Hot Dog Compressor
SEARSAC-20G
20 Gallon Vertical Compressor
SEARSAC-30G
30 Gallon Stationary Compressor
Popular Previous Models
CRAFTSMAN-6G
6 Gallon Oil-Free Compressor
SEARS-4G
4 Gallon Pancake Compressor
CRAFTSMAN-33G
33 Gallon Vertical Compressor
SEARS-60G
60 Gallon Two-Stage Compressor