Installation Guide
Tools Needed:
- Adjustable wrench set
- Torque wrench
- Screwdrivers (flat and Phillips)
- Pipe thread sealant
- Level
- Pressure gauge
Step-by-Step Installation
- Site Preparation: Select a clean, dry, well-ventilated location with adequate space for maintenance access and proper airflow.
- Foundation Requirements: Ensure a solid, level concrete foundation capable of supporting the compressor's weight and vibration.
- Uncrating and Positioning: Remove all shipping materials and position the compressor using appropriate lifting equipment.
- Electrical Connection: Connect to appropriate power supply per local electrical codes. Ensure proper grounding and circuit protection.
- Air System Connection: Install air lines using proper pipe sizing. Include shut-off valves, drains, and pressure relief devices.
- Cooling and Ventilation: Ensure adequate ventilation for cooling air intake and exhaust. Maintain clearances as specified.
- Oil and Fluid Check: Verify proper oil level and type before initial startup.
- Initial Startup and Testing: Perform pre-start checks, then run through complete operational test sequence.
Specifications
| Model Series | SULLAIR 75-200 |
| Type | Rotary Screw Air Compressor |
| Configuration | Stationary Industrial |
| Capacity | 75-200 CFM |
| Operating Pressure | 100-175 PSIG |
| Motor Power | 25-100 HP |
| Control Type | Microprocessor Control with Display |
| Noise Level | 70-75 dBA |
| Power Requirements | 460V, 60Hz, 3 Phase |
| Dimensions (LxWxH) | 72 x 36 x 48 inches |
| Weight | 1200-2500 lbs |
| Oil Capacity | 5-15 gallons |
Warranty Information
- Standard Warranty: 2 years parts and labor
- Air End Warranty: 5 years on rotary screw air end
- Extended Coverage: Optional maintenance agreements available
For warranty service, contact Sullair Customer Service at 1-800-888-0000 or visit Sullair.com
Key Features
Rotary Screw Technology
Sullair's proven rotary screw design provides continuous, pulsation-free air flow with high efficiency and reliability for industrial applications.
Smart Controls
Advanced microprocessor control system monitors performance, provides diagnostic information, and optimizes energy consumption based on demand.
Energy Efficient Operation
Variable speed drive options and efficient motor designs reduce energy consumption by matching output to actual air demand.
Durable Construction
Heavy-duty construction with industrial-grade components ensures long service life in demanding operating conditions.
Advanced Filtration
Multi-stage filtration system removes contaminants, ensuring clean, dry compressed air for sensitive applications.
Easy Maintenance
Designed for easy access to service points with minimal downtime for routine maintenance and filter changes.
Control System Features
Auto Start/Stop
Automatically starts and stops based on system air demand to save energy
Diagnostic Monitoring
Continuous monitoring of operating parameters with alert system for maintenance needs
Load/Unload Control
Efficient control strategy that matches compressor output to system requirements
Remote Monitoring
Optional connectivity for remote monitoring and control via network interface
Data Logging
Records operating hours, maintenance intervals, and performance history
Safety Shutdown
Automatic shutdown for high temperature, low oil pressure, or other fault conditions
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Compressor won't start | Power issue, safety switch tripped, control fault | Check power supply, reset safety switches, check control system |
| Low air pressure | Air leaks, clogged filters, worn components | Check for leaks, replace filters, inspect air end |
| High operating temperature | Dirty cooler, low oil level, ambient temperature | Clean cooler, check oil level, improve ventilation |
| Excessive vibration | Foundation issues, loose components, bearing wear | Check foundation, tighten mounts, inspect bearings |
| Oil leaks | Seal failure, loose fittings, gasket issues | Inspect seals, tighten fittings, replace gaskets |
| Unusual noises | Bearing wear, foreign objects, misalignment | Inspect bearings, check for debris, verify alignment |
Error Codes
- E01: High temperature - Check cooling system and oil level
- E02: Low oil pressure - Check oil level and pressure switch
- E03: Motor overload - Check electrical connections and load
- E04: Phase loss - Check power supply and connections
- E05: Sensor fault - Check temperature and pressure sensors
- E06: Communication error - Check control wiring and connections
Manual Downloads
Current Model Manuals
SULLAIR 75
75 CFM Industrial Compressor
SULLAIR 100
100 CFM VSD Compressor
SULLAIR 150
150 CFM Stationary Compressor
SULLAIR 200
200 CFM Industrial Compressor
Popular Previous Models
SULLAIR 60
60 CFM Industrial Compressor
SULLAIR 125
125 CFM Stationary Compressor
SULLAIR 175
175 CFM VSD Compressor
SULLAIR 250
250 CFM Industrial Compressor